Step-by-Step Process

1. Prepare the Clay

  • Knead the clay to remove air bubbles and achieve a smooth consistency.
  • Mix in a small amount of sand (optional) to reduce cracking during drying.

2. Roll Out the Clay

  • Flatten the clay using a rolling pin to your desired thickness (typically ½ to ¾ inch).
  • Ensure an even surface to prevent warping.

3. Cut the Tiles

  • Use a knife or tile cutter to shape your tiles (square, hexagon, or custom designs).
  • Smooth the edges with a damp sponge.

4. Dry the Tiles Slowly

  • Place tiles on a flat, dry surface away from direct sunlight to prevent cracking.
  • Allow 1-2 weeks for complete drying (time varies based on climate).

5. Fire the Tiles (If Using Traditional Clay)

  • Kiln Firing: Best for durability. Fire at around 1830°F (1000°C).
  • Pit Firing (Alternative): Bury tiles in a sawdust-filled pit and burn for several hours (less consistent but possible for rustic finishes).

6. Seal the Tiles

  • Apply a terracotta sealant to protect against moisture and stains.
  • For outdoor use, choose a waterproof sealer.

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